This site introduces our "POKAYOKE Sho-Haisen System"
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“Picking” work to select parts from inventory according to instruction is carried out at production sites where parts are assembled. Increase in types of parts also increases risks to incorrectly pick parts of similar shape and approximate part name, which is a major problem at production sites.
Control of human errors in picking work is an essential element for enhancement and improvement in production efficiency and product quality. Systems and devices to prevent such human-induced careless mistakes (poka) are called “POKA-YOKE,” and currently some overseas production sites have adopted the Japanese-derived term “POKA-YOKE,” to indicate the importance of this manufacturing challenge.
The “POKAYOKE system” comprising the AnyWire POKAYOKE terminal represents a solution to this problem simply and at low cost. There is no need to look for parts with a list in one hand, and no errors occur in parts and quantity.
In addition, these POKAYOKE terminals into which AnyWire’s unique Sho-Haisen technology is integrated offer many advantages such as freedom of installation, easy wiring work, flexibility in change and remodeling, and difficulties in introduction can be lowered.
◇As the location of parts is informed by LED lamps, parts can be clearly identified even in a dark warehouse.
◇As only the door for location from which parts should be taken out opens, retrieval errors never occur.
◇As the quantity of parts is clearly instructed by 7-segment indication, errors in quantity never occur.
Time and effort required to read a list
Do not know as to where actual parts are
Becomes one-handed operation
Time required to assemble
Incorrect parts assembly occurs No need to read a list or instructions
Know where actual parts are at once
Can operate with both hands
Assembly time reduced
Quality improved with correct parts assembly
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